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So, I have the deck on the Kaholo now, but when I flipped it over to work on sanding down the edge, I realized that the bottom and side panel edges, especially near the bow, had some gap. Where the edges met square and one overlaps the other I got them pretty tightly lined up, but where there's more acute angles to their meeting, I had some minor gaps because the corners were touching, and without bevels that meant a gap. No daylight showing, but enough space that I worried about getting a good glassing job.
At the bow, there's a bit of concavity where the bottoms and sides have twist in them, and there was enough mismatch between sides I was concerned about symmetry and decided to do some fairing, I made up a batch of fillet material and filled in the areas. Even with going over it wet with a squeegee, I still have more sanding than I expected, and those little concave areas are a pain. I'm paranoid with this thin ply that I'll sand through if I don't fair it up then sand down. It's all glued up now, so no going back, but is this considered a tricky bit in the Kaholo build by others? It's a good thing I'd already decided I was painting this one!
2 replies:
RE: Kaholo bow seams
With epoxy resin, you can give it a slightly different shape or use paint. I understand your pain, some little things can be very annoying.
RE: Kaholo bow seams
» Submitted by Skeeter2 - Sun, 2/16/20 » 6:04 PM
Make sure you have good fillets inside. Round the outer edge. Fill the gaps with wood floor and epoxy. You wont have a perfect looking edge, but make it nice and round. It just gives your board character.