Fixing hairline crack on tiller

Hi everyone, I created an extremely thin hairline crack on my Jimmy Skiff tiller.  I didn't make the hold for the 1/4" bolt that connects the tiller to rudder cheeks big enough, and the wood split.

 

The crack feels very 'tight' and I worry that prying it open to apply would make the crack even worse!  If it were anywhere else but a boat, I'd just leave it, but I am worried about water seeping in over time.  Would very thing cyanoacrylate (CA) glue work? Maybe just drip some CA glue over crack and hope it seeps in?

Thank you!


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RE: Fixing hairline crack on tiller

   Re drill the existing hole larger, then fill it with thickened epoxy.  After the epoxys hardens redrill the hole to the correct diameter.  This will leave a doughnut of hardened epoxy that will seal the edges and strengthen the crack..

RE: Fixing hairline crack on tiller

   Thank you Jackie.  Would you recommend re-varnishing over the crack too?

RE: Fixing hairline crack on tiller

With a crack in hardwood, your main concern is strength and not water penetration.  The drill, fill, drill fix will prevent water penetration but will do very little to restore the strength lost to the crack.  If it were mine, I would drill two holes top to bottom and through bolt with stainless hardware.  If you use pan head bolts and countersink, the repair will barely be noticable.  I'd do the other side also so it looks like it was part of the plan. 

If you do not want the hardware to be seen, then you could add a layer or two of fiberglass tape wrapped around the end.  This will be more work because you have to remove the varnish first, add the glass, add fill coats, sand fair, then re-varnish.  

RE: Fixing hairline crack on tiller

Just make a new tiller.  Or cut the end off of yours and make a new end, if you can live with it being a few inches shorter.   

RE: Fixing hairline crack on tiller

   +1 for fiberglass

RE: Fixing hairline crack on tiller

Or instead of a bolt, you use a small trunnel. Not sure of the dimensions of your tiller, but maybe an 1/8 inch dowel would be appropriate, and do it on the other side as well for strength and make it look like it was the original plan. 

Glued in with epoxy, it would make the tiller a lot stronger and look cool!

 

 

 

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